3300AP Elevator Brake Testing Procedures

1. Full Brake Test (UpwArd, No Load)

Objective:Validate complete braking system functionality

Procedure:

1. AccessMenu 20

2. elevator auto-runs to top floor → doors open

3. SelectCommand 15→ HMI displays[15/_/_1]

4. PressOK:

   • Doors close

   • Car runs to bottom floor (doors remain closed)

5. When HMI shows[15/_/2]→ PressOK

6. Car ascends → Triggers emergency stop2m before KSE-U

Results Interpretation:

2. Dynamic Single Brake Test (Upward, No Load)

Test Conditions:

• Load: 0% rated capacity

• Speed: 100% rated (VKN)

• Direction: Up

Phase 1: Activate Test Mode

1. Press HMIOK→ Display:[10/__/_0]

2. SelectTest Mode→ Display:[20/__/__]→ PressOK

3. Activate test mode → Display:[20/__/_1]

   • Car runs to LDU floor, doors open

   • Display:[__/__/- -]

Phase 2: Initiate Single Brake Test

1. Select"Start Single Brake Test Up"→ Display:[__/__/65]

2. PressOK→ Display:[65/__/_1]

   • Doors close → Car runs to bottom

   • Display:[65/__/_2]("Insert test plug")

Phase 3: Test Plug Installation

1. At LDU panel:

   • MonitorLED LUET(remove plug if lit)

   • InsertTEST-MGBinto MGB-T socket on SNGL/SEM board

   • Critical Check:Brake must prevent unintended car movement

     • If movement occurs: Brakes require replacement within 4 weeks

Phase 4: Execute Test

1. Press HMIOK→ Display:[65/__/_3]("Ready")

2. PressOKto start:

   • Car ascends → Display:[65/__/__](flashing)

   • At VKN speed → Display:[65/__/_1](flashing)

   • Emergency stop2m before KSE-U→ Display:[65/__/_4]

3. Immediately remove TEST-MGB plug

Phase 5: Verify Results

Failure Action:Replace affected brake within 4 weeks

Phase 6: Exit Test Mode

1. PressESC→ Display:[__/__/65]

2. Deactivate test mode:

   • PressESC→ Display:[20/__/_1]

   • Deactivate → Display:[20/__/_0]

   • PressOK→ESC→ Display:[- -/- -/- -]

   • Car performs synchronization run

Phase 7: Repeat for Second Brake

Repeat entire procedure usingTEST-MGB1plug

Key Safety Protocols

1. Pre-Test Verification:

   • Confirm brake linings are debris-free

   • Verify power supply stability (≥380V ±10%)

2. During Testing:

   • Maintain 3m clearance around elevator

   • Use two-way radios for LDU-machine room communication

3. Post-Test Documentation:

   • Record stopping distances (max 250mm for 1.75m/s systems)

   • Archive HMI screenshots of test results

Note: Always follow site-specific lockout/tagout procedures. Test frequencies must comply with local regulations (minimum quarterly for full brake tests).