Mitsubishi Elevator Door uye Manual Operation Circuit (DR) Technical Guide

Door uye Manual Operation Circuit (DR)

1 System Overview

Dunhu reDR rine maviri ekutanga masisitimu anotonga erevheta maitiro modes uye magonhi emusuwo:

1.1.1 Manual/Automatic Operation Control

Iyo sisitimu inoshandisa hierarchical control chimiro chine akatsanangurwa zvakajeka mazinga ekutanga:

1. Control Hierarchy(Yakakwirira kusvika Yakaderera Pakukosha):

   • Mota Yepamusoro Chiteshi (Emergency Operation Panel)

   • Mota Operating Panel

   • Kudzora Cabinet/Horo Interface Panel (HIP)

2. Operation Principle:

   • The manual/auto selector switch inosarudza kutonga chiremera

   • Mu "Manual" modhi, mabhatani epamusoro emota chete anogamuchira simba (kuremadza mamwe ma control)

   • Iyo "HDRN" chiratidzo chekusimbisa inofanirwa kuperekedza yese mirairo yekufamba

3. Key Safety Features:

   • Kugovanisa simba kwakabatana kunodzivirira mirairo inopokana

   • Positive verification yebhuku rekushandisa chinangwa (HDRN chiratidzo)

   • Kutadza-kuchengetedzeka dhizaini kunokanganisa kune yakachengeteka mamiriro panguva yekukanganisa

1.1.2 Door Operation System

Iyo gonhi rekudzora sisitimu inoratidzira iyo huru elevator drive system mukushanda:

1. System Zvikamu:

   • Sensors: Door photocells (yakafanana kune hoistway muganho switch)

   • Drive Mechanism: Door mota + synchronous bhandi (yakaenzana ne traction system)

   • Controller: Yakabatanidzwa dhiraivha yemagetsi (inotsiva yakaparadzana inverter/DC-CT)

2. Kudzora Parameters:

   • Door type kumisikidza (pakati/padivi kuvhura)

   • Kuronga daro rekufamba

   • Kumhanyisa/kukwidziridza profiles

   • Torque kudzivirira zvikumbaridzo

3. Dziviriro Systems:

   • Kuonekwa kwekumira

   • Overcurrent protection

   • Thermal monitoring

   • Speed ​​regulation

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1.2 Detailed Functional Description

1.2.1 Manual Operation Circuit

Iyo manual control system inoshandisa cascaded simba rekugovera dhizaini:

1. Circuit Architecture:

   • 79V kudzora simba rekugovera

   • Relay-based priority switching

   • Optical isolation yekutumira chiratidzo

2. Signal Flow:

   • Operator kupinza → Raira simbisa → Motion controller

   • Feedback loop inosimbisa kuurayiwa kwemirairo

3. Safety Verification:

   • Dual-channel simbiso yechiratidzo

   • Watchdog timer yekutarisa

   • Mechanical interlock verification

1.2.2 Door Control System

Iyo dhizaini yemusuwo inomiririra yakazara inofamba yekudzora sisitimu:

1. Power Stage:

   • Matatu-chikamu brushless mota drive

   • IGBT-based inverter chikamu

   • Regenerative braking circuit

2. Feedback Systems:

   • Kuwedzera encoder (A/B/Z chiteshi)

   • Masensa azvino (chikamu uye kutarisa bhazi)

   • Limit switch inputs (CLT/OLT)

3. Kudzora Algorithms:

   • Field-oriented control (FOC) yemamotani emagetsi

   • V/Hz kutonga kweasynchronous motors

   • Adaptive position control

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1.3 Zvido zvehunyanzvi

1.3.1 Magetsi Parameters

Parameter	Tsanangudzo	Kushivirira
Kudzora Voltage	79V AC	±10%
Motokari Voltage	200V AC	±5%
Signal Levels	24V DC	±5%
Kushandisa Simba	500W max	-

1.3.2 Mechanical Parameters

Chikamu	Tsanangudzo
Door Speed	0.3-0.5 m/s
Nguva Yekuvhura	2-4 masekondi
Kuvhara Simba
Overhead Clearance	50mm min.

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1.4 System Interfaces

1. Kudzora Zviratidzo:

   • D21 / D22: Door rakazaruka / kuvhara mirairo

   • 41DG: Mamiriro ekuvhara gonhi

   • CLT/OLT: Position verification

2. Kukurukurirana Protocols:

   • RS-485 yekugadziriswa kweparameter

   • CAN bhazi rekubatanidza system (optional)

3. Diagnostic Ports:

   • USB sevhisi interface

   • LED mamiriro zviratidzo

   • 7-segment kukanganisa kuratidza

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2 Yakajairwa Troubleshooting Matanho

2.1 Manual Operation kubva kuMota Pamusoro

2.1.1 Mabhatani eKumusoro/Pazasi Haashande

Diagnostic Procedure:

1. Chekutanga Status Check

   • Simbisa P1 bhodhi kukanganisa makodhi uye mamiriro maLED (#29 chengetedzo yedunhu, nezvimwewo)

   • Tarisa bhuku rekugadzirisa dambudziko kune chero akaratidzwa kukanganisa macode

2. Power Supply Verification

   • Tarisa voltage pane yega yega nhanho yekudzora (yepamusoro yemota, pani yemota, control cabinet)

   • Simbisa manual/auto switch yakamira zvakanaka

   • Edza HDRN chiratidzo kuenderera uye voltage mazinga

3. Signal Transmission Check

   • Simbisa kumusoro / pasi masaini masaini anosvika P1 bhodhi

   • Kune serial kutaurirana masiginecha (mota kumusoro kune mota panhi):

     • Tarisa CS kutaurirana sedunhu kutendeseka

     • Verify kugumisa resistors

     • Ongorora kukanganiswa kweEMI

4. Priority Circuit Validation

   • Simbisa kutsaurwa kwakakodzera kwezvisingakoshese zvinodzora kana uri mumawoko maitiro

   • Kuedza relay kushanda mune selector switch wedunhu

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2.2 Kukanganisa Kwekuita Kwemusuwo

2.2.1 Door Encoder Issues

Synchronous vs. Asynchronous Encoders:

Feature	Asynchronous Encoder	Synchronous Encoder
Signals	A/B chikamu chete	A/B chikamu + index
Mhosva Zviratidzo	Reverse operation, overcurrent	Vibration, overheating, torque isina simba
Testing Method	Phase sequence check	Yakazara chiratidzo pateni verification

Matanho ekugadzirisa matambudziko:

1. Simbisa encoder kurongeka uye kukwirisa

2. Tarisa mhando yechiratidzo neoscilloscope

3. Edzai kuenderera mberi kwetambo uye kudzivirira

4. Simbisa kugumisa kwakakodzera

2.2.2 Door Motor Power Cables

Phase Connection Analysis:

1. Single Phase Fault:

   • Chiratidzo: Kudedera kwakanyanya (elliptical torque vector)

   • Muedzo: Kuyera chikamu-ku-chikamu kuramba (chinofanira kuenzana)

2. Mhosva Yechikamu Chechipiri:

   • Chiratidzo: Kupera kwemota kutadza

   • Muedzo: Kuenderera mberi kwekutarisa kwezvikamu zvitatu

3. Phase Sequence:

   • Zvigadziriso zviviri chete zvinoshanda (mberi/kudzokera kumashure)

   • Chinjana chero zvikamu zviviri kuti uchinje nzira

2.2.3 Door Limit Swichi (CLT/OLT)

Signal Logic Table:

Condition	41G	CLT	OLT Status
Door Rakavharwa	1	1	0
By Open	0	1	1
Transition	0	0	0

Matanho ekusimbisa:

1. Pamuviri simbisa chinzvimbo chegonhi

2. Tarisa kurongeka kwe sensor (kazhinji 5-10mm gap)

3. Simbisa nguva yechiratidzo nekufamba kwegonhi

4. Yedza jumper kumisikidzwa kana OLT sensor isipo

2.2.4 Midziyo Yekuchengetedza (Chiedza Cheteni/Micheto)

Misiyano Yakakosha:

Feature	Light Curtain	Safety Edge
Activation Nguva	Zvishoma (2-3 sec)	Unlimited
Reset Method	Automatic	Manual
Failure Mode	Masimba anovhara	Anoramba akavhurika

Maitirwo Ekuedza:

1. Simbisa nguva yekupindura yekuvhara

2. Tarisa kurongeka kwedanda (kune maketeni akareruka)

3. Edza kushanda kwemicroswitch (yemicheto)

4. Simbisa kwakaringana kumisa chiratidzo pane controller

2.2.5 D21/D22 Mirairo Zviratidzo

Zviratidzo zvemasaini:

• Voltage: 24VDC zita

• Yazvino: 10mA yakajairika

• Wiring: Shielded twisted pair inodiwa

Diagnostic Nzira:

1. Verify voltage pamusuwo controller kupinda

2. Tarisa uone zviratidzo zvechiratidzo (kugumiswa kwakashata)

3. Edzai neanozivikanwa akanaka masaini sosi

4. Ongorora tambo yekufambisa kuona kukuvara

2.2.6 Jumper Settings

Configuration Groups:

1. Basic Parameters:

   • Door type (pakati/parutivi, imwe/kaviri)

   • Kuvhura upamhi (600-1100mm yakajairika)

   • Motokari mhando (sync/async)

   • Miganho yazvino

2. Motion Profile:

   • Kumhanyisa kuvhura (0.8-1.2 m/s²)

   • Kuvhara kumhanya (0.3-0.4 m/s)

   • Deceleration ramp

3. Dziviriro Settings:

   • Stall yekuona chikumbaridzo

   • Overcurrent miganhu

   • Kudzivirira kupisa

2.2.7 Kugadzirisa Simba rekuvhara

Gaidhi Yekugadzirisa:

1. Eresa gedhi remusuo chairo

2. Gadzirisa CLT sensor chinzvimbo

3. Simbisa kuyerwa kwesimba (spring scale method)

4. Seta kubata ikozvino (kazhinji 20-40% yehukuru)

5. Simbisa kushanda kwakatsetseka kuburikidza nehuwandu hwakazara

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3 Door Controller Fault Code Tafura

Code	Fault Description	System Response	Recovery Condition
0	Kukanganisa Kutaurirana (DC↔CS)	- CS-CPU inogadzirisa sekondi imwe yega yega -Door emergency kumira uye kunonoka kushanda	Kudzoreredza otomatiki mushure mekukanganisa kwapera
1	IPM Yakakwana Mhosva	- Gedhi dhiraivha masaini akagurwa - Door emergency stop	Kugadzirisa nemaoko kunodiwa mushure mekunge kukanganisa kwabviswa
2	DC+12V Overvoltage	- Gedhi dhiraivha masaini akagurwa - DC-CPU reset - Door emergency stop	Otomatiki kudzoreredza mushure memagetsi normalizes
3	Main Circuit Undervoltage	- Gedhi dhiraivha masaini akagurwa - Door emergency stop	Otomatiki kupora kana voltage yadzoserwa
4	DC-CPU Watchdog Timeout	- Gedhi dhiraivha masaini akagurwa - Door emergency stop	Kudzoreredza otomatiki mushure mekugadzirisa
5	DC+5V Voltage Anomaly	- Gedhi dhiraivha masaini akagurwa - DC-CPU reset - Door emergency stop	Otomatiki kupora kana voltage yakajairika
6	Initialization State	- Gedhi dhiraivha masaini akagurwa panguva yekuzviyedza	Inopedza otomatiki
7	Door Switch Logic Kanganiso	- Door operation yakaremara	Inoda kugadziridzwa kwemanyorero mushure mekugadzirisa kukanganisa
9	Door Direction Error	- Door operation yakaremara	Inoda kugadziridzwa kwemanyorero mushure mekugadzirisa kukanganisa
A	Overspeed	- Emergency mira wobva wanonoka kushanda kwegonhi	Kudzoreredza otomatiki kana kumhanya kunojairika
C	Door Motor Overheat (Sync)	- Emergency mira wobva wanonoka kushanda kwegonhi	Otomatiki kana tembiricha yadonha pasi pechikumbaridzo
D	Overload	- Emergency mira wobva wanonoka kushanda kwegonhi	Otomatiki kana mutoro wadzikira
F	Kunyanya Kukurumidza	- Emergency mira wobva wanonoka kushanda kwegonhi	Otomatiki kana kumhanya kwakajairika
0.ku5.	Various Position Errors	- Emergency mira wozononoka kushanda - Normal mushure megonhi rinovhara zvakazara	Kudzoreredza otomatiki mushure mekuvharwa kwakaringana kwegonhi
9.	Z-chikamu Chikanganiso	-Slow gonhi kushanda mushure me16 akateedzana zvikanganiso	Inoda kuongororwa/kugadzirisa encoder
A.	Position Counter Error	- Emergency mira wozononoka kushanda	Normal mushure megonhi rinovhara zvakazara
B.	OLT Position Error	- Emergency mira wozononoka kushanda	Normal mushure megonhi rinovhara zvakazara
C.	Encoder Fault	- Elevator inomira pauriri hwepedyo - Door oparesheni yakamiswa	Manual reset mushure mekugadzirisa encoder
UYE.	DLD Dziviriro Yakatangwa	-Kudzokera kumashure kwegonhi kana chikumbaridzo chasvika	Kuenderera mberi kwekutarisa
F.	Normal Operation	-Sistimu inoshanda nemazvo	N/A

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3.1 Mhosva Severity Classification

3.1.1 Mhosho Dzakakomba (Zvinoda Kutariswa Nekukurumidza)

• Code 1 (IPM Fault)

• Code 7 (Door Switch Logic)

• Code 9 (Kukanganisa Kwenzira)

• Code C (Encoder Fault)

3.1.2 Mhosva Dzinogona Kudzoserwa (Otomatiki reset)

• Code 0 (Kukurukurirana)

• Code 2/3/5 (Voltage Issues)

• Kodhi A/D/F (Kumhanya/Mutoro)

3.1.3 Yambiro Mamiriro

• Code 6 (Kutanga)

• Kodhi E (DLD Dziviriro)

• Mitemo 0.-5. (Position Yambiro)

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3.2 Diagnostic Recommendations

1. Zvekukanganisa Kukurukurirana (Code 0):

   • Tarisa kumisa resistors (120Ω)

   • Simbisa kutendeseka kwetambo yekudzivirira

   • Edzai zvishwe zvepasi

2. Zve IPM Zvakatadza (Code 1):

   • Edza IGBT module kuramba

   • Tarisa gedhi drive magetsi ekushandisa

   • Simbisa yakakodzera heatsink kukwira

3. Zvemamiriro ekupisa (Code C):

   • Kuyera mota inomonereka kuramba

   • Simbisa kutonhora kwe fan kushanda

   • Tarisa uone kusungirirwa kwemichina

4. Nezve Position Errors (Codes 0.-5.):

   • Recalibrate door position sensors

   • Wona kuisa encoder

   • Tarisa kurongeka kwegonhi

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