Mitsubishi Of Elevator Qhov Rooj thiab Phau Ntawv Ua Haujlwm Circuit (DR) Kev Qhia
Qhov rooj thiab phau ntawv ua haujlwm Circuit Court (DR)
1 System Overview
DR Circuit Court muaj ob lub hauv paus tseem ceeb uas tswj hwm kev ua haujlwm of the elevator thiab lub qhov rooj mechanisms:
1.1.1 Manual/Automatic Operation Control
Lub kaw lus siv cov qauv kev tswj hwm hierarchical nrog kom meej meej cov theem tseem ceeb:
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Tswj Hierarchy(Qhov tseem ceeb tshaj plaws rau qis tshaj):
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Tsheb Sab Nraud Chaw Nres Tsheb (Tswj Vaj Huam Sib Luag)
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Lub Rooj Tswjhwm Saib Xyuas Tsheb
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Tswj txee/Hall Interface Vaj Huam Sib Luag (HIP)
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Txoj Cai Kev Ua Haujlwm:
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Kev hloov pauv ntawm phau ntawv / pib xaiv txiav txim siab tswj txoj cai
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Hauv "Manual" hom, tsuas yog lub tsheb sab saum toj cov nyees khawm tau txais lub zog (tshem lwm yam kev tswj hwm)
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Lub teeb liab "HDRN" yuav tsum nrog rau txhua qhov kev txav mus los
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Cov yam ntxwv tseem ceeb ntawm kev nyab xeeb:
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Interlocked fais fab faib tiv thaiv kev tsis sib haum xeeb cov lus txib
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Kev txheeb xyuas qhov zoo ntawm kev siv lub hom phiaj ua haujlwm (HDRN teeb liab)
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Fail-safe tsim defaults rau kev nyab xeeb tshaj plaws thaum lub sij hawm faults
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1.1.2 Qhov Rooj Ua Haujlwm System
Lub qhov rooj tswj qhov tsom iav lub ntsiab elevator tsav system hauv kev ua haujlwm:
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Qhov System Cheebtsam:
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Sensors: Qhov rooj photocells (analogous rau hoistway txwv keyboards)
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Tsav Mechanism: Qhov rooj tsav + synchronous siv (sib npaug rau traction system)
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Tus tswj: Integrated tsav electronics (hloov nyias inverter / DC-CT)
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Tswj Parameters:
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Qhov rooj hom configuration (center / sab qhib)
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Kev nqis peev nyob deb
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Ceev / acceleration profiles
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Torque tiv thaiv qhov pib
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Cov Txheej Txheem Kev Tiv Thaiv:
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Stall nrhiav pom
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Kev tiv thaiv overcurrent
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Kev ntsuas kub
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Kev tswj ceev
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1.2 Cov lus piav qhia txog kev ua haujlwm
1.2.1 Manual Operation Circuit
Phau ntawv tswj qhov system siv lub cascaded fais fab faib tsim:
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Circuit Architecture:
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79V tswj fais fab faib
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Relay-raws li qhov tseem ceeb hloov pauv
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Optical cais rau cov teeb liab kis tau tus mob
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Teeb liab Flow:
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Tus neeg teb xov tooj input → Command verification → Motion controller
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Cov lus qhia voj paub meej tias kev ua tiav
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Kev Tshawb Fawb Txog Kev Nyab Xeeb:
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Dual-channel teeb liab lees paub
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Watchdog timer saib xyuas
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Mechanical interlock pov thawj
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1.2.2 Qhov Rooj Tswjhwm Saib Xyuas
Lub qhov rooj mechanism sawv cev rau kev ua tiav kev tswj hwm qhov system:
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Lub zog theem:
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Peb-theem brushless lub cev muaj zog tsav
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IGBT-raws li inverter seem
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Regenerative braking Circuit Court
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Cov Lus Qhia:
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Incremental encoder (A / B / Z channels)
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Tam sim no sensors (phase thiab tsheb npav xyuas)
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Limit hloov inputs (CLT / OLT)
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Tswj Algorithms:
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Field-oriented tswj (FOC) rau synchronous motors
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V / Hz tswj rau asynchronous motors
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Adaptive txoj hauj lwm tswj
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1.3 Technical Specifications
1.3.1 Hluav taws xob Parameters
Parameter | Specification | Ua siab ntev |
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Tswj Voltage | 79v AC ua | ± 10% |
Lub cev muaj zog | 200V AC ua | ± 5% |
Cov theem teeb liab | 24V dc tso | ± 5% |
Kev siv fais fab | 500W max | - |
1.3.2 Mechanical Parameters
Cheebtsam | Specification |
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Qhov rooj ceev | 0.3-0.5m / s |
Sijhawm qhib | 2-4 vib nas this |
Kaw quab yuam | |
Overhead Clearance | 50 hli min. |
1.4 Qhov System Interfaces
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Tswj Cov Teeb Meem:
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D21 / D22: Qhov rooj qhib / kaw lus txib
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41DG: Qhov rooj xauv xwm txheej
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CLT/OLT: Kev txheeb xyuas txoj haujlwm
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Kev sib txuas lus raws tu qauv:
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RS-485 rau parameter configuration
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CAN tsheb npav rau kev sib koom ua ke (yeem)
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Diagnostic Ports:
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USB kev pabcuam interface
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LED xwm txheej ntsuas
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7-seg txhaum zaub
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2 Cov txheej txheem daws teeb meem
2.1 Phau ntawv ua haujlwm los ntawm Tsheb Sab saum toj
2.1.1 Up/down Buttons Tsis Ua Haujlwm
Diagnostic txheej txheem:
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Thawj Qhov Kev Tshawb Fawb
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Tshawb xyuas P1 pawg thawj coj ua txhaum cai thiab cov xwm txheej LEDs (#29 kev nyab xeeb Circuit Court, thiab lwm yam)
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Nrog rau kev daws teeb meem phau ntawv qhia rau txhua qhov teeb meem tshwm sim
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Kev Tshawb Fawb Txog Kev Siv Hluav Taws Xob
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Txheeb xyuas qhov voltage ntawm txhua theem tswj (lub tsheb sab saum toj, lub tsheb vaj huam sib luag, tswj txee)
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Paub meej tias phau ntawv / pib hloov yog qhov chaw zoo
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Ntsuam xyuas HDRN teeb liab txuas ntxiv thiab qib voltage
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Kos Npe kis tau tus mob
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Txheeb xyuas cov teeb liab nce / nqis mus txog P1 pawg thawj coj saib
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Rau serial kev sib txuas lus teeb liab (lub tsheb sab saum toj mus rau lub tsheb vaj huam sib luag):
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Tshawb xyuas CS kev sib txuas lus Circuit Court ncaj ncees
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Txheeb xyuas qhov kev txiav tawm resistors
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Tshawb xyuas EMI cuam tshuam
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Priority Circuit Validation
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Paub meej tias kev sib cais kom raug ntawm cov tswj tsis muaj qhov tseem ceeb thaum nyob hauv hom phau ntawv
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Kuaj relay ua haujlwm hauv selector hloov circuit
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2.2 Qhov Rooj Ua Haujlwm Faults
2.2.1 Qhov Rooj Encoder Teeb meem
Synchronous vs. Asynchronous Encoders:
Feature | Asynchronous Encoder | Synchronous encoder |
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Teeb liab | A/B theem xwb | A/B theem + index |
Cov tsos mob txhaum cai | Rov qab ua haujlwm, overcurrent | Kev vibration, overheating, tsis muaj zog torque |
Txoj Kev Xeem | Phase sequence check | Tag nrho cov teeb liab qauv pov thawj |
Cov kauj ruam daws teeb meem:
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Txheeb xyuas qhov kev sib tw encoder thiab mounting
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Xyuas cov teeb liab zoo nrog oscilloscope
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Test cable txuas ntxiv thiab tiv thaiv
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Paub meej tias kev txiav tawm kom raug
2.2.2 Qhov Rooj Tsav Fais Fab Cables
Phase Connection Analysis:
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Single Phase Fault:
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Cov tsos mob: Kev co hnyav (elliptical torque vector)
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Test: Ntsuas theem-rau-theem tsis kam (yuav tsum sib npaug)
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Ob Phase Fault:
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Cov tsos mob: ua kom tiav lub cev tsis ua haujlwm
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Kev Xeem: Kev soj ntsuam txuas ntxiv ntawm tag nrho peb theem
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Theem Sequence:
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Tsuas yog ob qhov kev teeb tsa siv tau (rau pem hauv ntej / thim rov qab)
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Hloov ob theem los hloov kev taw qhia
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2.2.3 Qhov Rooj Limit Switches (CLT/OLT)
Signal Logic Table:
Qhov xwm txheej | 41g ua | CLT | OLT Status |
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Qhov rooj kaw | 1 | 1 | 0 |
Los ntawm Qhib | 0 | 1 | 1 |
Kev hloov pauv | 0 | 0 | 0 |
Cov kauj ruam pov thawj:
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Lub cev paub meej qhov rooj
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Txheeb xyuas qhov sib txawv ntawm qhov sib txawv (feem ntau 5-10mm qhov sib txawv)
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Txheeb xyuas lub sijhawm teeb liab nrog lub qhov rooj txav
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Kuaj jumper configuration thaum OLT sensor tsis tuaj
2.2.4 Cov cuab yeej kev nyab xeeb (Tshooj Kab Hlaub / Ntug)
Qhov txawv tseem ceeb:
Feature | Lub teeb ntaub | Safety Ntug |
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Lub Sijhawm Ua Haujlwm | Txwv (2-3 sec) | Unlimited |
Rov pib txoj kev | Tsis siv neeg | Phau ntawv |
Hom kev ua tsis tiav | quab yuam kaw | Khaws qhib |
Cov txheej txheem kuaj:
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Tshawb xyuas lub sijhawm tiv thaiv kev tiv thaiv
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Kos beam alignment (rau lub teeb curtains)
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Kuaj microswitch ua haujlwm (rau cov npoo)
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Paub meej tias lub teeb liab raug txiav ntawm tus maub los
2.2.5 D21/D22 Command Signals
Cov yam ntxwv ntawm lub teeb liab:
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Lub hwj chim: 24VDC nominal
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Tam sim no: 10mA raug
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Kev Tiv Thaiv: Tiv thaiv cov twisted khub yuav tsum tau
Diagnostic Approach:
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Txheeb xyuas qhov hluav taws xob ntawm lub qhov rooj tswj cov tswv yim
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Tshawb xyuas cov teeb liab reflections (tsis tsim nyog txiav)
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Kuaj nrog paub qhov teeb meem zoo
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Tshawb xyuas kev mus ncig cable rau kev puas tsuaj
2.2.6 Jumper Chaw
Configuration Groups:
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Basic Parameters:
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Hom qhov rooj (nruab nrab / sab, ib leeg / ob)
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Qhib dav (600-1100mm raug)
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Lub cev muaj zog (sync / async)
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Tam sim no txwv
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Motion Profile:
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Qhib acceleration (0.8-1.2 m/s²)
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Kaw ceev (0.3-0.4 m / s)
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Txoj kev deceleration
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Kev tiv thaiv kab mob:
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Stall detection pib
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Overcurrent txwv
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Kev tiv thaiv cua sov
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2.2.7 Kaw quab yuam hloov
Optimization Guide:
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Ntsuas qhov sib txawv ntawm qhov rooj
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Kho CLT sensor txoj hauj lwm
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Txheeb xyuas qhov ntsuas quab yuam (caij nplooj ntoos hlav scale method)
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Teem tuav tam sim no (feem ntau 20-40% ntawm max)
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Paub meej tias kev ua haujlwm du dhau los ntawm ntau yam
3 Qhov Rooj Controller Fault Code Table
Code | Fault Description | Qhov System Teb | Cov xwm txheej rov qab los |
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0 | Kev sib txuas lus yuam kev (DC↔CS) | - CS-CPU rov pib dua txhua 1 thib ob - Qhov rooj thaum muaj xwm ceev nres ces ua haujlwm qeeb | Tsis siv neeg rov qab tom qab kev txhaum clears |
1 | IPM Comprehensive Fault | - Rooj vag tsav teeb liab txiav tawm - Qhov rooj nres xwm ceev | Phau ntawv rov pib dua yuav tsum tau tom qab kev txhaum clears |
2 | DC + 12V Overvoltage | - Rooj vag tsav teeb liab txiav tawm - DC-CPU rov pib dua - Qhov rooj nres xwm ceev | Tsis siv neeg rov qab tom qab voltage normalizes |
3 | Main Circuit Court undervoltage | - Rooj vag tsav teeb liab txiav tawm - Qhov rooj nres xwm ceev | Tsis siv neeg rov qab thaum voltage rov qab |
4 | DC-CPU Watchdog Timeout | - Rooj vag tsav teeb liab txiav tawm - Qhov rooj nres xwm ceev | Tsis siv neeg rov qab tom qab pib dua |
5 | DC + 5V Voltage Anomaly | - Rooj vag tsav teeb liab txiav tawm - DC-CPU rov pib dua - Qhov rooj nres xwm ceev | Tsis siv neeg rov qab thaum voltage normalizes |
6 | Initialization State | - Rooj vag tsav teeb liab txiav tawm thaum kuaj tus kheej | Ua tiav tiav |
7 | Qhov Rooj Hloov Logic yuam kev | - Qhov rooj ua haujlwm raug kaw | Yuav tsum tau rov pib dua phau ntawv tom qab kho qhov yuam kev |
9 | Qhov rooj taw qhia yuam kev | - Qhov rooj ua haujlwm raug kaw | Yuav tsum tau rov pib dua phau ntawv tom qab kho qhov yuam kev |
A | Kev kub ceev | - Thaum muaj xwm ceev nres ces qeeb qhov rooj ua haujlwm | Tsis siv neeg rov qab thaum ceev normalizes |
C | Qhov Rooj Tsav Overheat (Sync) | - Thaum muaj xwm ceev nres ces qeeb qhov rooj ua haujlwm | Tsis siv neeg thaum kub poob qis dua qhov pib |
D | Tshaj dhau | - Thaum muaj xwm ceev nres ces qeeb qhov rooj ua haujlwm | Tsis siv neeg thaum thauj khoom txo |
F | Kev nrawm dhau | - Thaum muaj xwm ceev nres ces qeeb qhov rooj ua haujlwm | Tsis siv neeg thaum ceev normalizes |
0.rau5. | Ntau yam yuam kev | - Thaum muaj xwm ceev nres ces qeeb ua haujlwm - Ib txwm tom qab lub qhov rooj kaw tag nrho | Tsis siv neeg rov qab zoo tom qab kaw qhov rooj |
9. | Z-phase Fault | - Lub qhov rooj ua haujlwm qeeb tom qab 16 qhov yuam kev sib law liag | Yuav tsum tau encoder tshuaj xyuas / kho |
A. | Position Counter yuam kev | - Thaum muaj xwm ceev nres ces ua haujlwm qeeb | Ib txwm tom qab lub qhov rooj kaw tag nrho |
B. | OLT Position yuam kev | - Thaum muaj xwm ceev nres ces ua haujlwm qeeb | Ib txwm tom qab lub qhov rooj kaw tag nrho |
C. | Encoder Fault | - Lub elevator nres ntawm pem teb ze tshaj plaws - Qhov rooj ua haujlwm raug ncua | Phau ntawv rov pib dua tom qab kho encoder |
THIAB. | DLD Kev Tiv Thaiv Tig | - Qhov rooj thim rov qab tam sim ntawd thaum pib mus txog | Kev soj ntsuam tas li |
F. | Kev ua haujlwm li qub | -System ua haujlwm kom raug | N/A |
3.1 Fault Severity Classification
3.1.1 Tseem Ceeb Faults (Yuav tsum tau saib tam sim ntawd)
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Code 1 (IPM Fault)
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Code 7 (Qhov Rooj Hloov Logic)
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Code 9 (Kev taw qhia yuam kev)
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Code C (Encoder Fault)
3.1.2 Rov qab Faults (Pib pib dua)
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Code 0 (Kev sib txuas lus)
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Code 2/3/5 (Voltage Issues)
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Code A/D/F (Speed/Load)
3.1.3 Cov xwm txheej ceeb toom
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Code 6 (Initialization)
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Code E (DLD Protection)
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Codes 0.-5. (Position Warnings)
3.2 Cov lus pom zoo rau kev kuaj mob
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Rau kev sib txuas lus yuam kev (Code 0):
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Txheeb xyuas cov resistors (120Ω)
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Xyuas kom paub tseeb tias cable thaiv kev ncaj ncees
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Test rau hauv av loops
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Rau IPM Faults (Code 1):
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Ntsuas IGBT module resistances
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Txheeb xyuas cov khoom siv hluav taws xob lub rooj vag
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Txheeb xyuas qhov zoo ntawm heatsink mounting
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Rau Overheat Conditions (Code C):
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Ntsuas lub cev muaj zog winding kuj
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Txheeb xyuas qhov ua haujlwm ntawm cov kiv cua txias
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Tshawb xyuas cov khoom siv sib khi
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Rau qhov ua yuam kev (Code 0.-5.):
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Recalibrate qhov rooj qhov chaw sensors
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Txheeb xyuas qhov txuas encoder
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Tshawb xyuas qhov rooj sib dhos
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